ABB Enables Digital Transformation at TCI MAX’s Srinagar Facility

Indian cement manufacturer TCI MAX Cement has successfully deployed digital technologies from global automation and electrification leader ABB at its Srinagar plant in Jammu and Kashmir, resulting in pyro process optimizations. TCI MAX, part of Trumboo Industries Pvt Ltd, has reported improvements to productivity, quality, and sustainability metrics in its operations after integrating ABB Ability™ Expert Optimizer advanced process control (APC) solution for the cement industry along with supporting IT infrastructure. It is known to be the first use of APC for cement manufacturing in the region. TCI MAX’s Srinagar facility becomes the first cement plant in Jammu and Kashmir region to use advanced process control.

“Introducing advanced process control at TCI MAX is an important step in how we are evolving our operations,” said Waseem Ahmed Trumboo, Director, Trumboo Industries Pvt Ltd. “Our focus is on improving the stability and efficiency of our processes while maintaining consistent clinker quality. We have been encouraged by the performance of the solution during commissioning and by the support from the ABB team, and we look forward to realizing its full potential.”

“Cement producers are increasingly looking to adopt digital technologies to achieve greater consistency and efficiency while addressing their sustainability priorities,” said Kapil Agarwal, Sr VP & Local Division Manager, Process Industries Division, ABB India. “ABB Ability™ Expert Optimizer brings advanced process control and deep cement process expertise together to help operators make their processes more stable and efficient. We are pleased to support TCI MAX as it takes this important step in its digital transformation.”

ABB Ability™ Expert Optimizer combines APC, model predictive control (MPC), and artificial intelligence (AI) to continuously optimize plant performance. By predicting process behavior and automatically adjusting key operating parameters, it helps cement plants achieve greater process stability, higher operational efficiency, more consistent production, and reduced emissions impact. The solution will support greater process stability, clinker quality, and energy efficiency across the cement pyro process. It also supports sustainability goals by optimizing fuel and electrical energy consumption, improving raw material utilization, and minimizing process waste across cement manufacturing operations.

The project builds on ABB’s experience in applying APC across the global cement industry. By combining process expertise with digital technologies, ABB helps cement producers improve operational performance, use energy and resources more efficiently, and progress towards more sustainable production. The cement manufacturer is accelerating digital transformation for more productive and sustainable operations.

For more information: www.abb.com