[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"article-rosler-and-teqrams-easy-shotblaster-rdt-150-sets-new-standards-in-sheet-metal-blast-cleaning":3,"$fjnKX72BiLw-CiZZ5MQCs0a0C_bANyAZUVd6PqPzBgJg":30,"$f-j9YGNBwRSSL7SH4JzUpRZrBt_Eb-enBkRymgC2HvJg":167,"$fR4DoeVRVekscO3pYCsJIt6KjRPIynjtNlytHFj6IDMg":208,"$fx0Dz-WUAXgaGJDFKp5JoFihuourpw4oC0uNO6EDK9Y8":214,"$fBs-3dKXserit54u6K6tjeid5TCkHQqDr9_Bj5KlRb7I":246},{"data":4},{"id":5,"title":6,"slug":7,"excerpt":8,"content":9,"imageUrl":10,"socialImageUrl":11,"publishedAt":12,"author":13,"category":14,"likes":15,"summary":16,"captionLinkedin":17,"captionTwitter":18,"captionInstagram":19,"seo":20,"prevPost":22,"nextPost":26},867,"Rösler and Teqram’s Easy Shotblaster RDT 150 Sets New Standards in Sheet Metal Blast Cleaning","rosler-and-teqrams-easy-shotblaster-rdt-150-sets-new-standards-in-sheet-metal-blast-cleaning","Discover how OTTOSTAHL boosted efficiency with the Rösler and Teqram RDT 150, a smart, robot-integrated shot blasting solution for sheet metal.","\u003Cp>\u003Cimg style=\"float: left;\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FApril2024\u002FR%C3%B6sler_overview_cTegram_V.jpg\" alt=\"\" width=\"282\" height=\"188\">When OTTOSTAHL GmbH had to replace an old rotary table shot blast machine, the company insisted on short cycle times, high energy efficiency, and relieving the personnel from strenuous and monotonous physical activities. These challenging demands were met by Rösler Oberflächentechnik GmbH and the automation specialist Teqram with the universally usable rotary table Easy Shotblaster RDT 150, equipped with a stationary ‘intelligent’ robot. This robot places the work pieces on the rotary table in a manner that optimally utilizes the entire table area without requiring any ‘teaching’ operation.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">OTTOSTAHL in Magdeburg produces up to 30 mm thick, highly precise plasma-cut and up to 300 mm thick flame-cut components. The company’s service portfolio includes customized production of the components with CAD technology and detailed work plans for the respective manufacturing method. Furthermore, post-processing operations such as shot blasting, drilling, mechanical chamfering, as well as arranging material testing through independent external material testing offices are also offered by the company. An inventory of 4,000 tons of different steel grades and qualities, combined with a proven supplier and partner network, guarantees quick and reliable order processing.  \u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>A major factor for the investment - the shortage of skilled workers!\u003C\u002Fstrong>  \u003C\u002Fp>\r\n\u003Cp>In its shot blasting department for sheet metal components, the company is utilizing three machines (two continuous flow roller conveyor machines with an operating width of 3,800 mm and a rotary table blast machine). After it had been used for more than 60 years, the old rotary table blast machine was replaced by a RDT 150 system from Rösler. Key customer demands for the new system were the achievement of the specified shot blast results for a broad range of different components, short cycle times, and high energy efficiency of the entire system. Since it is very difficult to find qualified workers in Magdeburg, the company also demanded that the existing personnel be relieved from strenuous physical activities. Therefore, the fully automatic mechanical handling of the components was also a key requirement. Based on these specifications, Rösler and Teqram developed a fully automatic shot blasting solution around the Easy Shotblaster RDT 150 rotary table machine. The entire blast system is integrated into a manufacturing cell measuring eight-by-eight meters and consists of an intelligent stationary robot and the RDT 150 shot blast machine equipped with suitable accessories.  \u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Robot recognizes the components without the requirement for ‘teaching’ \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>With its innovative image processing technology, the vision-controlled robot, with a load capacity of up to 200 kg, automatically recognizes the components placed into its working section, completely independent from their position on the pallet. This eliminates the normally required time-consuming teaching or programming of the robot. Moreover, with the intuitive interface no special knowledge is required. After the automatic selection of a suitable gripper from the gripper magazine, the robot picks up the components and places them on the rotary table in the optimum position. Then it provides component data to the machine controls for selecting a suitable processing program. After half of the cycle time is over, the robot automatically turns the components on the rotary table to blast the other side. After the blast process is complete, the robot returns the finished work pieces to the pallet.\u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Versatile rotary table blast machine with two turbines guarantees fast and efficient processing \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>The rotary table blast machine RDT 150 allows the blast cleaning of work pieces with different sizes and shapes. The table has a diameter of 1,500 mm and a load-bearing capacity of 500 kg. To ensure the required short cycle-times the machine is equipped with two Gamma 300G turbines, each with an installed power of 11 kW. Compared to conventional turbines, the Rösler Gamma turbines, with their curved throwing blades in Ydesign, generate up to 20 percent higher blast performance. At the same time, they consume a lot less energy. The bulkheads mounted in front of the turbines also help reduce cycle times and energy consumption. When the work pieces on the table are turned, the blast media flow is turned off, but the turbines continue running at full speed. This prevents costly energy peaks that occur when the turbines are decelerating and accelerating. Before the robot turns the work pieces, a special blow-off system removes residual blast media from the rotary table.  \u003C\u002Fp>\r\n\u003Cp>\u003Cstrong>Optional manual loading increases operational flexibility \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp>Around 90 percent of all components can be loaded and unloaded by the robot. If the component weight exceeds the capacity of the robot, such components can be loaded and unloaded by crane. Likewise, very small components can be loaded in this fashion, when the automatic loading would require too much time. For safety reasons, in case of manual loading, the turbines are completely turned off before the door to the blast chamber can be opened. The sturdy design of the compact shot blast machine guarantees a high equipment uptime. For example, the blast chamber, made from tough manganese steel, is lined with easily replaceable wear plates made from highly wear resistant material. In addition, both sides of the Y-shaped throwing blades in the Gamma turbines can be used. This practically doubles their usable life. A quick exchange system allows replacing the throwing blades without having to dismount the turbines.  The highly automated Easy Shotblaster RDT 150 permits OTTOSTAHL the efficient blast cleaning of a broad range of sheet metal components with drastically reduced labor input and greatly improved working conditions for the employees.\u003C\u002Fp>\r\n\r\n\u003Cp>For more information: \u003Cstrong>www.rosler.com, www.ottostahl.de\u003C\u002Fstrong> \u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FApril2024\u002F1DlIjFgwEpQbU2y9YBCr.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FApril2024\u002F1DlIjFgwEpQbU2y9YBCr.jpg","2024-04-03T02:42:16+05:30","MWM Desk","News",0,"OTTOSTAHL replaced aging equipment with the RDT 150 to improve cycle times and energy efficiency.\nThe system features a vision-controlled robot that eliminates time-consuming teaching operations for maximum flexibility.\nAutomated handling significantly reduces physical strain on personnel while addressing critical labor shortages.","The shortage of skilled labor is pushing manufacturers to rethink their production floors. OTTOSTAHL GmbH recently tackled this challenge head-on by integrating the Rösler and Teqram RDT 150 into their sheet metal workflow. By combining a rotary table blast machine with an intelligent, vision-controlled robot, they’ve successfully automated complex handling tasks without the need for manual programming. The result? Optimized throughput, improved energy efficiency, and a safer environment for their team. It is a prime example of how smart automation can solve the dual challenges of high-precision requirements and workforce availability. How is your facility navigating the integration of robotics into your surface finishing processes? Let us know in the comments. #ManufacturingAutomation #IndustrialEngineering #SurfaceFinishing","Struggling with labor shortages in metal fabrication? See how OTTOSTAHL utilized Rösler’s RDT 150 and Teqram’s vision-guided robotics to automate their blast cleaning process and boost efficiency. #IndustrialAutomation #MetalFabrication","Is your metal fabrication process feeling the pressure of labor shortages? 🤖⚙️ We’re looking at how OTTOSTAHL teamed up with Rösler and Teqram to transform their workflow using the Easy Shotblaster RDT 150. By integrating a vision-controlled robot, they’ve eliminated the need for manual 'teaching' and reduced the heavy lifting for their team. It’s a perfect blend of high-precision cleaning and smart automation. High energy efficiency meets peak productivity on the shop floor! Check the link in our bio for the full breakdown of this high-tech manufacturing upgrade. 🚀✨ #Manufacturing #EngineeringLife #Automation #MetalWork #SurfaceFinishing #TechInnovation #FactoryAutomation",{"title":6,"description":8,"keywords":21},"shot blasting, sheet metal processing, industrial automation, rösler, teqram, manufacturing efficiency, robotics, surface finishing, smart factory, metal fabrication",{"title":23,"slug":24,"imageUrl":25},"HERMES AWARD 2024 Finalists Announced: Bosch Rexroth, Schunk, Siemens","hermes-award-2024-finalists-announced-bosch-rexroth-schunk-siemens","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FApril2024\u002FEiXdcVyXck909eBuInKK.jpg",{"title":27,"slug":28,"imageUrl":29},"Indian Cutting Tool Manufacturers’ Association Annual Convention 2024","indian-cutting-tool-manufacturers-association-annual-convention-2024","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FApril2024\u002FP4F2rrr9mgUUgPitqUDj.png",{"data":31,"links":104,"meta":109},[32,38,44,50,56,62,68,74,80,86,92,98],{"title":33,"slug":34,"excerpt":35,"imageUrl":36,"publishedAt":37,"author":13,"category":14},"Essar Marks 15 Years of Stanlow Ownership and Investment","essar-marks-15-years-of-stanlow-ownership-and-investment","Essar celebrates 15 years at the Stanlow Manufacturing Complex, unveiling a £4.3B investment strategy for hydrogen and data centers.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FAugust2026\u002Fnews\u002Fessar-marks-15-years-of-stanlow-ownership-and-investment-g9GAeC.jpeg","2026-08-08T02:00:45+05:30",{"title":39,"slug":40,"excerpt":41,"imageUrl":42,"publishedAt":43,"author":13,"category":14},"Advait Energy Transitions, Manipal Energy Infratech Team Up for Integrated Energy Projects","advait-energy-transitions-manipal-energy-infratech-team-up-for-integrated-energy-projects","Advait Energy Transitions and Manipal Energy Infratech partner to accelerate global energy projects in renewables, BESS, and green hydrogen.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FAugust2026\u002Fnews\u002Fadvait-energy-transitions-manipal-energy-infratech-team-up-for-integrated-energy-projects-EnSOlA.jpg","2026-08-08T01:45:01+05:30",{"title":45,"slug":46,"excerpt":47,"imageUrl":48,"publishedAt":49,"author":13,"category":14},"ANCA Ushers in New Leadership with Edmund Boland as Group CEO","anca-ushers-in-new-leadership-with-edmund-boland-as-group-ceo","ANCA appoints Edmund Boland as new Group CEO effective August 2026, marking a strategic new chapter in CNC grinding and 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Decarbonization Agenda","cii-greenpro-summit-2026-drives-indias-industrial-decarbonization-agenda","CII GreenPro Summit 2026 accelerates India's industrial decarbonization with focus on green products and sustainable value chains.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2026\u002Fnews\u002Fcii-greenpro-summit-2026-drives-indias-industrial-decarbonization-agenda-dlMTv5.png","2026-07-31T03:24:02+05:30",{"title":75,"slug":76,"excerpt":77,"imageUrl":78,"publishedAt":79,"author":13,"category":14},"BASF Launches Melyra and Inveris Gold Crop Protection Solutions in India","basf-launches-melyra-and-inveris-gold-crop-protection-solutions-in-india","BASF expands its Indian agricultural portfolio with the launch of Melyra and Inveris Gold, delivering advanced crop protection and enhanced productivity.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2026\u002Fnews\u002Fbasf-launches-melyra-and-inveris-gold-crop-protection-solutions-in-india-gdMNFU.jpg","2026-07-31T02:38:13+05:30",{"title":81,"slug":82,"excerpt":83,"imageUrl":84,"publishedAt":85,"author":13,"category":14},"L&T Technology Services Launches Ainfonix™ 4.0 to Accelerate AI Adoption","lt-technology-services-launches-ainfonix-40-to-accelerate-ai-adoption","L&T Technology Services unveils Ainfonix™ 4.0 at EI Live, a cutting-edge platform designed to accelerate industrial AI adoption and data utility.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2026\u002Fnews\u002Flt-technology-services-launches-ainfonix-40-to-accelerate-ai-adoption-n5XI9j.webp","2026-07-31T02:17:58+05:30",{"title":87,"slug":88,"excerpt":89,"imageUrl":90,"publishedAt":91,"author":13,"category":14},"Tembo Global Industries Opens New Vasai Facility, Boosts Capacity to 1,00,000 MTPA","tembo-global-industries-opens-new-vasai-facility-boosts-capacity-to-100000-mtpa","Tembo Global Industries scales up! Discover how their new 100,000 MTPA Vasai facility drives engineering innovation and infrastructure growth.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2026\u002Fnews\u002Ftembo-global-industries-opens-new-vasai-facility-boosts-capacity-to-100000-mtpa-0tSB5k.png","2026-07-31T02:07:26+05:30",{"title":93,"slug":94,"excerpt":95,"imageUrl":96,"publishedAt":97,"author":13,"category":14},"N.A.N. MagneTech to Invest INR 1,250 Cr in NdFeB Magnet Plant","nan-magnetech-to-invest-inr-1250-cr-in-ndfeb-magnet-plant","N.A.N. 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