[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"article-mt-ortho-uses-additive-technology-to-manufacture-customized-prostheses":3,"$fjnKX72BiLw-CiZZ5MQCs0a0C_bANyAZUVd6PqPzBgJg":30,"$f-j9YGNBwRSSL7SH4JzUpRZrBt_Eb-enBkRymgC2HvJg":167,"$fx0Dz-WUAXgaGJDFKp5JoFihuourpw4oC0uNO6EDK9Y8":208,"$fzgh9HMZBeog6YYmi6_wf9F1_8E0448vNEX9r4SOC_2g":240,"$flyRSpjhyVE29pqjd-DzWtoRwNGPXrTq6WJDGSvhczcc":246},{"data":4},{"id":5,"title":6,"slug":7,"excerpt":8,"content":9,"imageUrl":10,"socialImageUrl":11,"publishedAt":12,"author":13,"category":14,"likes":15,"summary":16,"captionLinkedin":17,"captionTwitter":18,"captionInstagram":19,"seo":20,"prevPost":22,"nextPost":26},71,"MT Ortho uses Additive Technology to Manufacture Customized  Prostheses","mt-ortho-uses-additive-technology-to-manufacture-customized-prostheses","Discover how Sicily-based MT Ortho is revolutionizing medical manufacturing by integrating additive technology with CT imaging for custom prostheses.","\u003Cp style=\"text-align: left;\">Today, a combination of additive manufacturing and CT imaging is making it possible to create truly customized prostheses. At the cutting edge of this technology is \u003Ca href=\"https:\u002F\u002Fwww.mtortho.com\u002F\">MT Ortho\u003C\u002Fa>, based on the Italian island of Sicily. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cimg src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002F1_3.jpg\" alt=\"\" width=\"355\" height=\"266\">Building on two-decades experience in the Italian clinical-hospital market for standardized prostheses, MT Ortho started to embrace additive manufacturing in 2014. That year also marked a series of arrivals at the company; a recent graduate engineer, Simone Di Bella, who had specialized in additive manufacturing and two GE Additive Arcam Electron Beam Melting (\u003Ca href=\"https:\u002F\u002Fwww.ge.com\u002Fadditive\u002Febm\">EBM\u003C\u002Fa>) machines. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\"Our goal was to become not only a distributor, but also a manufacturer of medical devices. And our vision was to achieve this by creating new, innovative devices with unique features that were only possible by using additive manufacturing and were more compatible with the human bone than metals on the market at the time,” explains Di Bella. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">The team at MT Ortho initially focused on the production of customized prostheses, for neurosurgical applications (custom cranioplasty) and oncological orthopedics (mega-prostheses reconstruction). At the same time, the company launched several projects to obtain the European CE mark for several devices in the field of neurosurgery. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cimg src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002Fortho%20mt.jpg\" alt=\"\" width=\"416\" height=\"136\">One of these projects includes ground-breaking work to develop an innovative kyphoplasty implant for the treatment of vertebral collapse. This device will make it possible to replace current bone fillers, such as cements and bio-cements, with an osteoinductive material eliminating all possible negative effects related to the current technology in use.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cstrong>Diagnostic imaging and design for additive \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Combining diagnostic imaging technologies with the design freedom of additive manufacturing has opened new opportunities in prosthetics, enabling customized patient devices and improving the effectiveness of diagnosis, planning, surgery and clinical outcomes.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Customized prostheses are medical devices exclusively designed for an individual patient, to adapt to their particular pathology, and then manufactured according to their specific diagnostic images. This type of implant is mainly used when bone geometry is not within the dimensional range of standard implants, when there are special requirements due to disease, or simply when a tailor-made solution enables a better clinical result.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">For the successful use of the customized prostheses the interprofessional cooperation and communication between the orthopedic surgeon and the implant designer is key. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">The implant designer may not be familiar with anatomopathological, epidemiological, surgical or resection\u002Freconstruction procedures. While, the orthopedic surgeon may not have an in-depth understanding of the process of producing a physical additively manufactured model.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cstrong>Driving advances in cranioplasty\u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Leveraging its experience distributing a wide range of medical-surgical devices to hospitals, public and private healthcare facilities and now with additive technologies, MT Ortho has continued to develop innovative solutions for orthopedic surgery, oncological orthopedics, neurosurgery and maxillofacial surgery - all sectors whose needs often cannot be met by conventional manufacturing methods. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">This has led, to the development of a new line of customized cranioplasty prostheses, now in use throughout Europe. The use of additive technology in cranioplasty makes the prosthetics process easier and much more precise. In addition, the characteristics of the technology make it possible to achieve an optimal structure for osseointegration.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">And by virtue of the speed and precision of the technology it is also much easier today to carry out the so-called demolition\u002Freconstruction operations of cranioplasty in a single step. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">These interventions are based on a completely different surgical strategy, that allows the most precise planning of the intervention, for which MT Ortho provides not only the prosthesis but also the cutting templates - following the precise mapping of the intervention area by a CT scan. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">In surgery, the removal of the area affected by disease, and the insertion of the cranial prosthesis, can take place simultaneously, drastically reducing the post-operative hospitalization and recovery time and the risk of infection. This is particularly important for interventions in sensitive areas such as the ocular orbit or the cranio-maxillofacial region.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cstrong>Additive manufacture of customized prostheses \u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cfigure>\u003Cimg style=\"width: 451px; height: 87px;\" src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002Fortho%20mt%20list.jpg\" alt=\"\">\r\n\u003Cfigcaption>The stages of making customized prostheses. Image credit: MT Ortho\u003C\u002Ffigcaption>\r\n\u003C\u002Ffigure>\r\n\u003Cp style=\"text-align: left;\">To develop customized prostheses, it is necessary to go through a series of steps. This process requires close cooperation between the surgeon responsible for the procedure and MT Ortho’s engineering team.\u003C\u002Fp>\r\n\u003Cul style=\"text-align: left;\">\r\n\u003Cli>The first step is a CT scan, to make it possible to build a 3D model of the specific anatomical characteristics of the patient. \u003C\u002Fli>\r\n\u003Cli>A conference call is then held with the doctor, where the intervention is discussed, and access routes identified. \u003C\u002Fli>\r\n\u003Cli>Designers then determine the characteristics of the fixing systems, considering the resistance of the material. \u003C\u002Fli>\r\n\u003Cli>The prosthesis is designed, and then reviewed with the surgeon, for all aspects of feasibility. \u003C\u002Fli>\r\n\u003Cli>Finally, the prosthesis is printed, often with a backup copy, to support any unexpected events or problems. The prosthesis usually does not require any special post-treatment other than washing and final sterilization, which can take place at the source or in an autoclave at the destination hospital.\u003C\u002Fli>\r\n\u003Cli>MT Ortho product specialists are sometimes present in the operating room during surgery and assist the surgeon with proper positioning.\u003C\u002Fli>\r\n\u003C\u002Ful>\r\n\u003Cp style=\"text-align: left;\">\u003Cstrong>Bespoke solutions for bone cancer patients\u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cimg src=\"https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002F1%20(2)%20(1).png\" alt=\"\" width=\"421\" height=\"201\">Bone cancer is one application area where additive manufacturing can offer advantages, especially when combined with digital image processing and artificial intelligence technologies, making it possible to prepare a 3D intervention plan through the fusion of several CT images. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">The full design freedom offered by additive technology allows for the manufacture of customized prostheses that consider deformation and the need to adequately distribute loads.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">One specialist area of expertise developed by MT Ortho is cancer prosthetics, for bone sarcomas or chondrosarcomas. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Using additive technologies, it is possible to perfectly reconstruct the bone anatomy of patients after demolition surgery performed for the removal of a tumor. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">\u003Cstrong>Cost considerations\u003C\u002Fstrong>\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Another aspect that will drive the further growth of customized prostheses is cost. A study conducted in New Zealand compared the overall costs in the case of hip arthroplasty between standardized and customized prostheses. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Considering the shorter hospitalization times, and more effective results, the study showed an overall cost saving of 13% when customized prostheses were used in the field of oncology. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Since the study assumed an average post-operative stay of four to five days in the case of customized prostheses, compared to an average of seven to 10 days in the case of standardized prostheses, not to mention the need to have a large stock of sizes and materials. \u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">And given that hospitalization is one of the major cost burdens in the healthcare system, if the time savings for theatre and operating personnel are added, the final budget is decisively favorable to customized prostheses.\u003C\u002Fp>\r\n\r\n\u003Cp style=\"text-align: left;\">For more information: \u003Cstrong>www.ge.com\u003C\u002Fstrong>\u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002Fz0LNBPaJEUTWl9CEQNYj.jpg","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FJuly2020\u002Fz0LNBPaJEUTWl9CEQNYj.jpg","2020-07-31T07:37:02+05:30","MWM Desk","News",0,"MT Ortho leverages additive manufacturing to transition from a medical device distributor to an innovative, customized implant manufacturer.\nThe integration of CT imaging and additive design enables the production of patient-specific implants that improve surgical outcomes.\nAdvanced cranioplasty solutions now feature optimized structures for osseointegration, significantly improving precision and patient recovery times.","The intersection of medical precision and manufacturing innovation is changing patient lives. We are spotlighting MT Ortho, an Italian firm that has successfully transitioned from a traditional medical device distributor to a pioneering manufacturer of customized prostheses. By combining CT imaging with advanced additive manufacturing, they are creating patient-specific implants for cranioplasty and orthopedic reconstruction that were previously impossible to produce. This shift highlights the critical need for interprofessional collaboration between orthopedic surgeons and design engineers to optimize clinical outcomes. As the healthcare industry continues to embrace 3D printing and additive technologies, MT Ortho's journey serves as a blueprint for specialized medical manufacturing. How is your organization leveraging additive tech to push the boundaries of clinical precision? #MedTech #AdditiveManufacturing #HealthcareInnovation","MT Ortho is transforming the medical industry by merging CT imaging with additive manufacturing to create highly precise, custom-fit prostheses for complex orthopedic and neurosurgical procedures. #MedTech #3DPrinting","From standard distributor to medical innovator! 🏥✨ MT Ortho is making waves in Sicily by using additive manufacturing to create perfectly customized prostheses. By combining high-tech CT imaging with precise design, they’re helping patients recover faster with implants tailored to their unique bone geometry. It’s an incredible example of how technology is redefining the future of orthopedics and neurosurgery! 🦾💻 What do you think is the most exciting application for 3D printing in the medical world today? Let us know in the comments! 👇 #MedicalTechnology #AdditiveManufacturing #HealthTech #InnovationInMedicine #Orthopedics #CustomProsthetics #FutureOfHealthcare",{"title":6,"description":8,"keywords":21},"additive manufacturing, customized prostheses, mt ortho, medical device manufacturing, 3d printing in healthcare, cranioplasty, orthopedic implants, osseointegration, medical technology, healthcare innovation",{"title":23,"slug":24,"imageUrl":25},"Cloos Introduced 'Ready to Weld' Auto Welding Tech","cloos-introduced-ready-to-weld-auto-welding-tech","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2020\u002FRoIRwPiL1MLPNgsw0wVp.jpg",{"title":27,"slug":28,"imageUrl":29},"NASA's Program Invests in New Ideas from US Small 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COO","schaeffler-india-strengthens-leadership-with-amit-bhalerao-as-coo","Schaeffler India appoints Amit Bhalerao as COO to lead manufacturing strategy, digital transformation, and operational excellence.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FAugust2026\u002Fnews\u002Fschaeffler-india-strengthens-leadership-with-amit-bhalerao-as-coo-s7tsd7.jpg","2026-08-08T01:33:13+05:30",{"title":63,"slug":64,"excerpt":65,"imageUrl":66,"publishedAt":67,"author":13,"category":14},"KAS Group Brings G Sivakumar Onboard to Lead Manufacturing","kas-group-brings-g-sivakumar-onboard-to-lead-manufacturing","KAS Group appoints manufacturing veteran G Sivakumar as GM to bolster its semiconductor and advanced manufacturing operations in 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Discover how their new 100,000 MTPA Vasai facility drives engineering innovation and infrastructure growth.","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FJuly2026\u002Fnews\u002Ftembo-global-industries-opens-new-vasai-facility-boosts-capacity-to-100000-mtpa-0tSB5k.png","2026-07-31T02:07:26+05:30",{"title":99,"slug":100,"excerpt":101,"imageUrl":102,"publishedAt":103,"author":13,"category":14},"N.A.N. MagneTech to Invest INR 1,250 Cr in NdFeB Magnet Plant","nan-magnetech-to-invest-inr-1250-cr-in-ndfeb-magnet-plant","N.A.N. 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