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ACS Custom’s bespoke solution – comprised of Figure 4 PRO-BLK 10, Figure 4 Standalone, 3D Sprint software, and application engineering services – is accelerating its product development cycle for enhanced time to market and competitive advantage. As a result of this direct digital production workflow, ACS has realized a 4X increase in capacity and 2X increase in efficiency while reducing material consumption by 50% and labor cost by as much as 80% on one part.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">“Figure 4 technology has been an integral part of our workflow for the past two years,” said Andy Shiach, Managing Director, ACS Custom. “Through collaboration with 3D Systems’ team, we have been able to maximize the technology’s role in our business and have elevated our company to a whole new level. The unique solution was designed specifically for our application and has helped us dramatically increase production capacity and efficiency as well as unparalleled surface finish to deliver high-quality products to our customers.”\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">ACS built its business around a 100% digital workflow that provides customers with quick access to one-of-a-kind articles. 3D Systems’ team worked closely with the team at ACS Custom to understand their specific application needs which resulted in a direct digital production solution.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">At the core of this solution is 3D Systems’ Figure 4 PRO-BLK 10 material – the company’s first photopolymer for additive manufacturing that exhibits thermoplastic behaviors, providing a combination of speed, accuracy, strength, and durability previously only associated with injection molding output. This material has unique and compelling properties that represent significant improvements in first-time print yield, heat deflection, UV stability, durability, flexibility, and impact strength, while also enabling new biocompatible and direct digital production workflows such as the one designed for ACS. Figure 4 PRO-BLK 10’s material properties – which include being biocompatible capable per ISO10993-5 and ISO10993-10 - results in a long-wear device that enables enhanced sound transmission and quality.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">ACS Custom is using 3D Systems’ Figure 4 Standalone 3D printer to take products from concept to prototype and final product. The Figure 4 platform is well-suited to these types of custom production applications that require rapid turnaround. The combination of Figure 4 PRO-BLK 10 and Figure Standalone enables fast print speed up to 62 mm\u002Fhr at 50-micron layer thickness to deliver new levels of productivity to ACS.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">Figure 4 Standalone also includes 3D Sprint software. An all-in-one additive manufacturing software, 3D Sprint enables file optimization, preparation, and printing with a suite of advanced features for design, file correction, analysis, and more.\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">“3D Sprint is very intuitive in terms of layout, and the support features are really good,” explained Dan Bennett, Technical Director, ACS Custom. “When the outside surface quality is important, we can reduce the touchpoint size and position of supports with precision. This allows us to produce a final product that is comfortable for the customer.”\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">“3D Systems’ customer-centric solutions approach to innovation underlies everything we do – from understanding the customer workflow and application through to complete solution development,” said Scott Anderson, VP & Segment Leader for Manufacturing & Prototyping, 3D Systems. “This highly market-driven approach allows our team the opportunity to engage unique applications for each customer and deliver solutions that propel their innovation and customer value to the next level. Our collaboration with ACS Custom showcases how the Figure 4 solution (hardware, software, and materials) enables direct and indirect digital production to increase efficiency, capacity, and flexibility, while concurrently offering superior end-part quality. This reinforces how additive manufacturing solutions can truly drive competitive advantage.”\u003C\u002Fp>\r\n\u003Cp style=\"text-align: left;\">For more information: \u003Cstrong>www.3dsystems.com\u003C\u002Fstrong>\u003C\u002Fp>","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FOctober2020\u002Fq0GUBkR4ZHl5VK7gnl23.png","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fsocial\u002Fhorizontal\u002Fposts\u002FOctober2020\u002Fq0GUBkR4ZHl5VK7gnl23.png","2020-10-31T19:19:03+05:30",0,"ACS Custom achieved a 4X increase in production capacity by integrating 3D Systems' Figure 4 digital solution.\nThe transition to a direct digital workflow reduced labor costs by 80% and cut material waste by 50%.\nNew biocompatible materials enable high-quality, durable, and comfortable hearing protection devices for end users.","Digital transformation is more than a buzzword—it is a competitive necessity. ACS Custom, a leader in high-end communication headsets and hearing protection, recently revolutionized their production workflow through a strategic partnership with 3D Systems. By adopting the Figure 4 Standalone platform and PRO-BLK 10 material, ACS successfully moved to a 100% digital manufacturing process. The results speak for themselves: a 4X increase in capacity, 2X boost in efficiency, and an 80% reduction in labor costs. This case study highlights the power of aligning bespoke additive manufacturing solutions with specific application needs to drive operational excellence. How is your organization leveraging additive manufacturing to scale production and reduce overhead? #AdditiveManufacturing #DigitalTransformation #ManufacturingInnovation","See how ACS Custom used 3D Systems’ Figure 4 to achieve a 4X capacity increase and slash labor costs by 80%. A masterclass in digital manufacturing transformation. #3DPrinting #Manufacturing","Big news in the manufacturing world! 🛠️ ACS Custom has officially leveled up their production game by integrating 3D Systems' Figure 4 technology. By moving to a 100% digital workflow, they’ve managed to boost their capacity by 4X and cut labor costs by a massive 80%! 📈 It’s amazing to see how additive manufacturing is changing the way we create high-precision, biocompatible devices like in-ear monitors. Efficiency and quality are finally working hand-in-hand! Who else is exploring 3D production for their custom parts? Let us know in the comments! 👇 #MagicWandMedia #3DSystems #AdditiveManufacturing #Innovation #ManufacturingTech #ProductionWorkflow #TechNews",{"title":145,"description":147,"keywords":158},"additive manufacturing, 3d printing, digital production, figure 4, acs custom, industrial manufacturing, workflow optimization, 3d systems, bespoke production, in-ear monitors",{"title":160,"slug":161,"imageUrl":162},"Maiden EuroBLECH Digital Innovation Summit 2020","maiden-euroblech-digital-innovation-summit-2020","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FOctober2020\u002FFNZGOB0Fl0v2tTcwN8jg.jpg",{"title":164,"slug":165,"imageUrl":166},"Taiwan Machine Tool Offers Advanced Technology for Automotive Industry","taiwan-machine-tool-offers-advanced-technology-for-automotive-industry","https:\u002F\u002Fmedia.magicwandmedia.in\u002Fposts\u002FNovember2020\u002FGVqIDWZBG49kuN8sk7Pt.jpg",{"data":168,"links":173,"meta":177},[169],{"title":170,"youtubeUrl":171,"createdAt":172},"Durma India 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